Wednesday, September 9, 2015

Why High Pressure Process Pumps Are Highly Revered

By Daphne Bowen


There are a varied number of ways by which fluids can be transmitted. High pressure process pumps work by a simple principle where the fluid is entrapped within a given volume or cylinder to build the pressure before it is released through a conduit pipe. Their preference stems from their ability to operate under high pressures without affecting the quantity of fluid transmitted. Three classifications based on the mechanism of transmission are the reciprocating, rotary and linear pumps.

Rotary drives are used in situations where the liquid that is being moved is thick or in scientific terms possesses a high level of viscosity. They cannot therefore be operated dry for extended durations. This would imply that abrasive fluids such as water will not be transmitted with the required efficiency. The only exception is air and vapor but this also has to be done under strict time constraints. Circulation of lubricant oils through turbines and engines is a common application of the rotary pumps.

Reciprocating drives are more dynamic in that they can transmit both abrasive and viscous fluids. They work through the motion of a piston in a cylinder of fixed capacity. Their dynamism however comes at a cost since they are actually slower compared to the other mechanisms of transmission although it is highly efficient. Common place usage is in circumstances that need to transmit low volumes of the fluid but under high pressures.

The most popular of the three has to definitely be the linear pump. Two factors that contribute to this is the ability to construct it with local materials such as a rope, PVC piping and a wheel. The other is ease of installation and usage. It is widely used as a pump for wells and boreholes.

Installation is major factor in ensuring maximum utility of the pumps. Proper installation would usually imply that the pumps will be able to operate at their best. Every manufacturer has a mandate to ensure that proper guidelines are provided to aid in the installation process.

A solid foundation has to be built whether the instructions say so or not. This is the most fundamental part of the entire process. This foundation usually consists of a layer of reinforced concrete. The layer can be thick or thin depending on the weight. Both the driver and the pump are secured on a steel metal base that is laid on the concrete. Any further instructions are provided for in the user manual.

Whilst in the process of selecting the type of pump you would like to use, one may consider whether they would want to transmit a viscous fluid under higher strains or not. Slight changes in viscosity can be accompanied with unprecedented changes in the rate of flow of the fluid and efficiency.

Another consideration revolves around pressure. There is a direct correlation between the changes in the strain and the rate of flow and efficiency. Pressure pumps have long been advocated since they maintain high efficiency levels and a constant rate of flow even with huge changes in pressure and viscosity.




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